Fluid Bed Multi Technology FBMT |
Top Spray / Dryer & Bottom Spray
Basic Unit
• Top Spray / Dryer Insert
• Wurster Insert ( Bottom Spray )
Fluid Bed Multi Technology provide processing flexibility for the production of granules & coating of powders and pellets.
Top spray / Dryer insert for granulation & drying and Wurster for particle coating & pallet coating.
The unit consists of:
- Inlet air handling unit. ( AHU or APU )
- Inlet duct with BUTTERFLY valve. ( 06 meters, standard length )
- Inlet air plenum with pneumatic gaskets and wash water drain port and ports for nozzle inserts.
- Processing inserts:
(A) Top Spray / Dryer Insert
(B) Wurster Insert.
- Expansions chamber.
- Filter bag chamber with filter & 02 nos. side supports.
- Filter cleaning system.
- Outlet air duct.
- Exhaust air blower assembly with motor.
- Control Panel & Operating panel.
- Pneumatic Panel.
- Solution spray systems with solution preparation vessel, Peristaltic Pump, spray nozzle & silicon tubing.
Special Features
- 2 bar shock resistance construction.
- All contact parts made out of SS316.
- All motor are of flameproof.
- Inside of the all contact parts will be @ mirror finish and outside of all contact parts @ matt finish.
- Rh trans-meter at AHU.
- Inlet, outlet & product bed temperature sensors.
- Differential pressure trans-meter for Filter bag & differential pressure gauge for Hepa filter at AHU.
- A.C. Frequency drive for all motors.
- Sampling port at product container.
- Quick opening system for container sieve.
- CIP port and nozzles.
- Material charging ports , suitable for gravity and vacuum.
- PLC based power panel with touch screen based operating panel for automated process controls.
- Wash water drain port with valve at inlet plenum.
- All rubber gaskets of silicon.
- All light and sight glass with T/C clamp facility.
- Pneumatic inflatable gaskets at bottom and top of the product container, top of the expansion chamber and for air discharge bag sealing.
- CGMP construction.
Optional Feature, If Required :
- Dew Point Sensor at inlet air duct, instead of Rh sensor at AHU.
- Velocity Trans-meter for CFM measurement.
- Differential Trans-meter instead differential pressure gauge at AHU and
- Differential Pressure Trans - Meter for container sieve.
- Jacketed Vessel instead of non jacketed. (for Solution Preparation.).
- Flameproof Motor & Flameproof enclosure for panel for Solution Preparation Vessel.
- Wet Scrubber at exhaust air.
- Steam & Chilled Water Controlling Valve.
- Peristaltic Pump of Master Flex-USA make instead of Indian make.
- Flow Meter at Solution Spray System.
- Flameproof/Weatherproof Enclosure for Touch Screen.
- Additional Duct per 1 Meter – Non insulated / Insulated.
- Solid flow monitoring system.
- Reduce capacity bowl for top spray & bottom spray.
Fluid Bed Multi Technology FBMT (R & D MODEL) |
Top Spray / Dryer & Bottom Spray
General Technical Specifications
• Fan Motor Capacity: 3.75 KW
• Air Volume: 350 m3/hr
• Static Pressure of air blower: 450 mm of WC
• Steam Consumption (at 5 kg Pressure /hr)
(In Steam Heated Model): 20 kg/hr
• Heaters Load in KW (In electrically Heated Model): 06 KW
• Compressed Air at 6 bar Pressure: 18m3/hr
• Chilled Water ( If machine with cooling coil): 20 GPM: 5 DEG C
inlet water temp
Technical Specification for Top Spray -01KG
• Product Capacity (Working Capacity): 01 KG
• Product Bowl (Working Capacity): 04 Liters
• No. of Nozzles: 01
Technical Specification for Wurster -01KG
- Wurster (inch): 3.5”
- Product Bowl (Working Capacity): 04 Liters
- Product Capacity (Working Capacity): 01 KG
- No. of Nozzles: 01
Energy Consumption
- Compressed Air(Nm3/h)6.0 bar(g) dry:25
- Input(Total Connected Load)KW 400V/50Hz : 4.5
(Without Heater in Steam Heated) OR
- Input(Total Connected Load)KW 400V/50Hz : 4.5+06KW
(In Heater in Electrically Heated)
Special Features
- 2 bar shock resistance construction.
- All contact parts made out of SS316.
- All motor are of flameproof for blowers and Peristaltic pump
- Inside of the all contact parts will be @ mirror finish and outside of all contact parts @ matt finish.
- Rh trans-meter at AHU.
- Inlet, outlet & product bed temperature sensors.
- Differential pressure trans-meter for Filter bag & differential pressure gauge for HEPA filter at AHU.
- A.C. Frequency drive for all motors.
- Sampling port at product container.
- Quick opening system for container sieve.
- WIP port and nozzles.
- Material charging ports , suitable for gravity and vacuum.
- PLC based power panel with touch screen based operating panel for automated process controls.
- Wash water drain port with manually operated Ball valve at inlet plenum.
- All rubber gasketsare food grade quality.
- All light and sight glass with T/C clamp facility.
- Pneumatic inflatable gaskets at bottom and top of the product container, top of the expansion chamber and for air discharge bag sealing.
- Inlet and Outlet Air Duct
- GMP construction.
Optional Feature & Accessories:
- PUF insulated double skin AHU with Pre, Micro, V,HEPA filters
- Cooling Coil and Phase by Pass Chamber
- Pneumatically operated b/f Valve at inlet & Outlet Air Duct
- Velocity Trans-meter at exhaust air duct for CFM indication
- Rh sensor or Dew Point Sensor at AHU
- Differential Pressure Trans-meter at AHU
- Wet scrubber
- Flow meter