| Rapid Mixer Granulator - High Shear Mixer Granulator (RMG – With LEFT & RIGHT Side Discharge Valve) |
Gross capacity 60 to 1250 litres
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Rapid Mixer Granulator with Left Side
Discharge Valve – High Shear |
Rapid Mixer Granulator with Right Side
Discharge Valve – High Shear |
OPERATION:
Rapid Mixer Granulator is designed to achieve excellent mixing and consistent granules at lower operating cost along with higher productivity. Rapid mixer Granulators are used in different industries such as food, pharmaceutical as well as dry granulation. Better mixing and closed control of granule size will lead to faster tableting speeds with improved quality and least rejections. These products are manufactured in compliance with the strict GMP norms and all parts of these products are manufactured using high class stainless steel. Our Products are available in several compact models and we offer these products in different sizes to our clients
SPECIAL FEATURES:
Gross Capacity
Model available from 60 Liters to 1250 Liters capacity
The gross capacity & working capacity in liters and working capacity in Kgs. are mentioned below .
| Model |
Gross Capacity in
Litres |
Working Capacity in
Litres |
Working Capacity in Kgs.* |
| RMG - 60 |
60 |
45 |
25 |
| RMG - 100 |
100 |
80 |
40 |
| RMG - 150 |
150 |
120 |
60 |
| RMG - 250 |
250 |
200 |
100 |
| RMG - 400 |
400 |
320 |
150 |
| RMG - 600 |
600 |
480 |
240 |
| RMG - 750 |
750 |
600 |
300 |
| RMG - 1250 |
1250 |
1000 |
500 |
* At Bulk Density of Material 0.50 GMS/ CC
SPECIAL FEATURES:
- Homogeneous binder distribution for mixing purpose.
- Air purge sealing system for main stirrer shaft and granulator shaft.
- Short batch time and cleaning time.
- Maximize CIP effectiveness.
- For precise control of process & automation PLC based operating panel.
- A high-speed granulator is inserted horizontally through wall of bowl to assist blending of powder and to break the product to the granules of required size.
- The seal housing and drive shaft may be flushed with cleaning water, which is then drained away from the machine through built in drain tubes.
- Granulator motor is provided with a removable stainless steel shroud which covers the motor and simplify cleaning.
- For Safety purpose : All moving part of the machine are totally enclosed to eliminate accident.
- This machine can not be started unless and until the mixer cover is properly closed.
- Flush wall type discharge valve eliminates pockets at the port of discharge valve.
- All internal contact parts are polished to the mirror finish.
- All contact parts are made out of SS304. SS316 provided on demand on extra cost.
Optional Facility Available On Demand At Extra Cost
- Flameproof motors with flameproof operating panel.
- Discharge provided on left or right side (as per granulation room layout) to suit client's requirement.
- IPC LIFTER or VACUUM LOADING SYSTEM for dust free material charging.
- General Structure made out of completely from SS304 material instead of SS304 cladding on mild steel structure.
- Water jacketed product container with temperature sensor for product.
- A.C. Frequency Drive for speed variation of Main Motor & Granulator Motor.
- Pneumatic system for opening and closing of the top lid.
- Triclover ended connection on top cover for fitting of spray ball for inbuilt cleaning.
- Triclover ended connection on top cover for fitting of spray nozzle for spray of binders.
- Proxy for FBD bowl detection at discharge valve.
- Wet mill at discharge valve.
- Binder spray system.
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| Container Top View |
Operating Panel |
| RAPID MIXER GRANULATOR R&D Model - With option of change over of container |
Gross capacity 02 Liters to 25 Liters
Special Features
- Model available from 02 Liters to 25 Liters gross capacity for R & D Model.
- Homogeneous binder distribution.
- Short batch time and reduce cleaning time.
- Maximize cleaning effectiveness.
- Air purge sealing system for main shaft and granulator shaft.
- All internal contact parts are made out of SS304 / SS316 or SS316 L & polished to the mirror finish.
- Electrically controlled power & operating panel.
- A high-speed granulator is inserted horizontally through wall of bowl to assist blending of powder and to break the product to the granules of required size.
- Inbuilt water flushing system at main stirrer shaft & granulator shaft for cleaning of shaft sealing during change over of product, with facility of built in drain tube for wash water.
- Granulator motor is provided with a removable stainless steel shroud, which covers the motor and simplify cleaning.
- All moving part of the machine are totally enclosed to eliminate accident.
- The machine can not be started unless and until the mixer cover is properly closed.
- Flush wall type discharge valve eliminates pockets at the port of discharge valve.
TECHNICAL SPECIFICATION:
Model |
Gross Capacity in Litres |
Working Capacity in Litres |
Working Capacity in Kgs. At Bulk Density of Material 0.50 GMS/ CC |
Main Stirrer
Motor HP |
Granulator Motor HP |
RMG - 2 |
02 |
01 |
0.3 to 0.5 |
0.5 |
0.5 |
RMG - 3 |
03 |
02 |
0.6 to 01 |
1.0 |
0.5 |
RMG - 10 |
10 |
05 |
01 to 03 |
1.0 |
0.5 |
RMG - 15 |
15 |
10 |
03 to 05 |
2.0 |
1.0 |
RMG - 25 |
25 |
20 |
06 to 10 |
3.0 |
1.0 |
| RAPID MIXER GRANULATOR R&D Model Without option of change over of container |
Gross capacity 02 Liters to 25 Liters
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RAPID MIXER GRANULATOR R&D Model
Without option of change over of container |
Extra Bowl Set |
Special Features
- Pneumatically operated (non rotating type) material discharge valve.
- Castor wheel mounted mobile unit for easy handling.
- Top cover with facility of light glass, sight glass & filter mounting port.
- Stainless steel air receiver.
- 0.3 micron air filters for compressed air.
- Granulator with U shape (02 nos.) & knife edge blades ( 08 nos.) options.
Optional, If required:
- Flameproof motor with flameproof operating panel.
- Discharge provided on left or right side ,as per customer requirement.
- Jacketed container for circulation of hot or cold water, with temperature sensing port for product. Jacket made out of SS304 & insulated with SS304.
- PLC based power panel with touch screen based operating panel for process automation.
- A. C. Frequency drive ( VFD- Variable frequency drive ) for both motor variable speed of stirrer & granulator.
- Binder preparation vessel with spray system.
- Container with T/C end joint to collect the material from machine.
- Inspection light lamp facility.
- Worm Reduction Gear box for speed reduction.
Technical Specifications
Main motor RPM |
750 & 1500 |
Main Stirrer RPM |
75 & 150 |
Granulator motor RPM |
1400 & 2800 |
Granulator RPM |
1400 & 2800 |
